APG type epoxy resin clamping machine advantages and disadvantages

2024-09-27 16:37:28

The APG epoxy clamping machine, that is, the automatic pressure gel forming machine, has significant advantages in the production of epoxy power products, but also has some potential disadvantages. Here is a detailed analysis of its advantages and disadvantages:

advantage

Efficient automation:

The apg clamping machine can realize one-click start, automatically complete the whole process of mold closing, feeding, pressure holding, mold opening, etc., without manual participation, greatly improving production efficiency.

Automation reduces the interference of human factors and makes the production process more stable and reliable.

Cost savings:

Due to the high degree of automation, one person can operate multiple devices, significantly reducing labor costs.

Compared with traditional vacuum casting process, APG process can save raw materials and reduce production costs.

Improve product quality:

APG process can better control the exothermic effect, which is beneficial to compensate the shrinkage caused by the curing reaction, so as to improve the dimensional stability and mechanical strength of the product.

The product has high surface finish, excellent quality and reduced the scrap rate.

Reduce work-related accidents:

Automated operation reduces the labor intensity and safety risks of operators, and reduces the occurrence of industrial accidents.

Small footprint:

apg equipment has a compact structure and a relatively small footprint, which is conducive to saving production space.

Low maintenance cost:

APG equipment design is reasonable, maintenance is simple and convenient, and the maintenance cost is reduced.

Widely used:

APG technology is widely used in the production of high voltage epoxy resin insulation products in the power industry, such as transformers, insulation parts, SF6 insulation shells, bushings, contact boxes, etc.

shortcoming

High technical threshold:

APG technology is relatively complex and requires professional technicians to operate and maintain. For enterprises that are new to the technology, they may need to invest more time and resources in technical training and equipment commissioning.

Large equipment investment:

APG clamping machine as a high-precision, high-automation production equipment, its price is relatively high. For smes, large initial investments may be required.

High material requirements:

APG process has higher requirements for epoxy resin materials, and it is necessary to select materials with good performance and stable quality. If the material is not selected properly or the quality is unstable, it may affect the quality and production efficiency of the product.

Process control is difficult:

APG process requires precise control of temperature, pressure, time and other parameters to ensure product quality and stability. If the process is not properly controlled, it may lead to defects in the product or an increase in the reject rate.

Potential quality problems:

Although the APG process has many advantages, it may still encounter some quality problems in actual production, such as internal stress cracks, size deviations, and so on. These problems need to be solved by continuously optimizing process parameters and strengthening quality control.

In summary, the APG type epoxy resin clamping machine has significant advantages in the production of power products, but there are also some potential disadvantages. When choosing and using the equipment, enterprises need to consider factors such as their own conditions, production needs and market conditions to make reasonable decisions.